JANUARY  2007

 Steelworld Home

From the CEO's Desk

Asia has always been the leader in world steel consumption with around half of the world steel demand generated in Asian markets. The Asian region comprises of developing  countries  where infrastructural development is at the forefront of the agenda. This is especially true in case of gulf, the region where infrastructure development is on the upswing. One can witness construction activity going on all over the region. This is expected to continue for years to come and thus steel demand in the region will expand rapidly. All this makes gulf one of the most favoured destination for not only steel manufacturers but also to all the allied businesses too.

As we all know, gulf region is a net importer of steel. The sources are Turkey, CIS countries, Ukraine, China, India etc. With the expected growth in demand for steel, many business houses have
announced brownfield as well as greenfield expansion programmes which will substantially increase the steel producing capacity of the region. Along with it, down the line facilities like rolling, slitting, galvanizing, fabrication are also coming up. Indeed, iron & steel industry in the gulf region is all set and poised for a big leap in next few years !!

'Fabrication' has always been of prime importance to infrastructural development. In recent years, this industry has undergone a lot of changes in terms of technology and practices. A lot of automation and robotics is being adopted and utilized, and their role in the future is sure to increase. What are the expectations of the customer specific industry and how the fabrication sector is responding to this ? How quality and composition of steel impact the fabrication process and it's results ? How and to what extent are the growth prospects of 'Fabrication' in the gulf region ?

Today, the steel demand of the gulf region is met partly by indigenous supply and partly by imports. As the steel production capacity of a region grows, the import component automatically comes down. Will there be corresponding increase in demand to compliment the imports ? What will be the demand supply scenario of the gulf region by 2010? The viability, longevity and growth of any manufacturing based business largely depends on technology. Technology can be the strongest driver of cost competitiveness and can provide the required cutting edge to overcome the competition. What is the right technology for a particular product ? How local conditions affect the selection and incorporation of technology? How much should be the 'cost of technology '? These and many other prime issues, country profiles, success stories, technology updates will make 'Gulf Iron & steel Conference' meaningful, informative and thus IMPORTANT !!

 D.A.Chandekar
Editor & CEO

Headlines

NEWS - VIEWS

Tata’s New manufacturing Unit in China

Record Output for SAIL

Record December Production by Durgapur Steel Plant

Sterlite Group Revives Orissa Steel Project

Jindal South West to Setup Dedusting Plant

JSW Steel Signs MoA with WB Govt. for Steel Plant

Price to Stay Stable in Q4

Committee to Monitor Price Movement

Bhilai Steel Gets Okay to Mine Rowghat

Tribals Oppose New Steel Plants in Jharkhand

Essar ropes in London firm for brand revamp

Tata Steel 9-month output up

ABB wins Rs 250 cr JSW Steel contract

Record output by Rourkela Steel

Tata Steel's Kalinganagar project on track : Irani

Govt Sets up Steel Price Monitoring Committee for price stabilization

Burnpur steel plant expansion plan faces local opposition


ARAB DIARY

New Steel Firm to Creat 65pc Jobs for Baharainis

Darvesh to Setup Dh2b Aluminium Plant in DIC

ABC to Raise $555m for Steel Plant Expansion - Bahrain

El-Fouladh to Increase Capacity Upto 200,000 Tons

New Steel Factory in Jizan to Top 1MT in Production

SOUTH EAST ASIAN DIARY

Steel Smuggled into Indonesia Reaches US$1 Bln. Per Annum

Japan & Brazil Come Together for Iron Ore

Essar Plans RM1.8B Indonesia Steel Factory

Vietnam Revokes Tax Waiver on Filipino Steel Import

GLOBAL STEEL SCENARIO

World Steel Output Jumps 9.4% in 2006

American Steel Production Rises

Midrex Commissions Nu-Iron Plant in Trinidad

Analyst Sees Uptick in Steel Pricing

China’s Iron Ore Import Expects to Hit 355mm Tons in 07

Steel Prices Cut Automaker’s Profits in US



 

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Gulf Iron & Steel Conference

 

 

Tata’s New manufacturing Unit in China

Tata Refractories Limited has set up a new plant in China to manufacture Magnesia Carbon refractories. With a capital investment of Rs 37 crores and Production capacity of 30,000 MTPA, this strategic initiative has been taken to leverage the proximaty to raw material sources and to avail of low-manufacturing-cost structure of the Chinese economy. This would also facilitate smooth supply of cost effective products to customers across the Globe.

This Greenfield Plant located at Bayuquan in Lioning province situated in the north eastern part of China, is the First Greenfield manufacturing unit of TRL as well as of Tata group in China. The Plant was inaugurated by Managing Director of TRL Mr C D Kamath on 28th December 2006, coinciding with the birthday of group chairman Mr Ratan N. Tata. This Plant has been commissioned at a record time of exactly 8 month which is a record in project completion even in Chinese standard. Similarly, TRL has set up a production facility in Gujarat to manufacture Bauxite based refractories.

These strategic initiatives, aimed at making TRL a Global Refractories Company, are a part of company's Expansion and Modernization drive launched two years back at a capital investment of Rs 282 crores. This drive has resulted in making the company one of the most modern plants and enhanced its capacity to 250000 MTPA, highest for any Refractories Unit under one roof in the world.

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Record Output for SAIL

Steel Authority of India (SAIL) has achieved record production of 3.318 million tonne of saleable steel, highest-ever sales of 3.014 million tonne, and best-ever techno-economic parameters during the October-December of the current financial year. The company substantially improved its performance over the corresponding period last year by registering a six per cent and eight per cent growth in saleable steel production and sales, respectively. In the first nine months of 2006-07, the SAIL plants operated at an average capacity utilisation of 112 per cent, producing 9.328 million tonne of saleable steel, an increase of six per cent. Production of value-added items like rounds & bars, medium structurals, hot rolled coils and plates recorded a growth of 23 per cent, 15 per cent, 14 per cent and five per cent respectively, during the period. The record third quarter sales took SAIL's ninemonth total sales to 8.412 million tonne an increase of 13 per cent. In the domestic market, the company sold 2.9 million tonne of steel during the third quarter, an increase of 10.4 per cent, and 8.013 million tonne during April-December 2006, a growth of 13 per cent. SAIL's corporate plan was also underway. The SAIL board gave in-principle approval to 13 projects involving investment of over Rs. 10,000 crore during October-December 2006.

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Record December Production by Durgapur Steel Plant

Durgapur Steel Plant (DSP) of Steel Authority of India Ltd (SAIL) has broken previous crude and saleable steel records for the month of December. The unit's blast furnaces led the pack with a of 1.98 lakh tonne surpassing the previous best of 1.94 tonne achieved in the month before. Similarly, crude steel production of 1.78 lakh tonne also surpassed the previous best of 1.73 lakh tonne achieved in the previous month, while saleable steel production at
1.57 lakh tonne surpassed the previous best of 1.56 lakh tonne achieved in January, 2006. The production in December corresponds to an annual rate of 2.38 million tonne of hot metal, 2.15 million tonne of crude steel and 1.88 million tonne of saleable steel, against the rated capacity levels of 2.088 million tonne, 1.802 million tonne and 1.586 million tonne, respectively. V Shyamsundar, managing director, DSP said, "We will end up with the best ever production in all the major areas in the current fiscal." DSP has also been enhancing production of special steel. Special steel production touched 2,40,693 tonne in the first nine months of the current fiscal, 60 per cent more than the production in the corresponding period last year. The plant had produced a total of 2,23,758 tonne in the previous fiscal..

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Sterlite Group Revives Orissa Steel Project

The Sterlite group is gearing up to revive its steel project in Orissa in partnership with a foreign company. The project, which was to be undertaken by Sterlite Iron and Steel Co, would now be under a joint venture company. Anil Agarwal, chairman, Vedanta Resources (holding company for the Sterlite group) said discussions were on with potential partners and the deal would be finalised this year. Agarwal said the company had not pursued the project, but would now take it up.

The investment in the steel project would be above Rs 15,000 crore lined up for India over the next few years. The initiative will mark the entry of a third foreign steelmaker in Orissa and in the country. The plant size is expected to be 6million tonne. According to the MoU, signed the Orissa government on October 15, 2004, the first phase of
the 3.4 million tonne plant would cost Rs 9,782 crore and for the second phase, with a capacity of 1.7 million tonne, the figure is pegged at Rs 2,720 crore.

The location for the steel plant is likely to be Palasponga in Keonjhar as per the MoU. Agarwal said Sterlite would bring its mining expertise to the joint venture, while the partner would focus on steelmaking. Sterlite has expressed interest in acquiring 51 per cent of Mitsui's stake in Sesa Goa, which is on the block. Sesa Goa happens to be India's largest private sector iron ore exporter.Agarwal did not comment on the investment required for the buyout. He, however, said, “We haven't done the valuation yet.” The move makes sense for Sterlite since Sesa Goa has mining operations in Goa, Karnataka and Orissa. Sterlite's core assets are in aluminium, copper, zinc and lead. The group also has substantial copper assets in Zambia and two copper mines in Australia..

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Jindal South West to Setup Dedusting Plant

Jindal South West Steel Ltd. (JSW) has awarded SMS Demag, Germany, a contract for the supply of a meltshop dedusting plant including gas scrubber and BOF gas recovery unit for its Toranagallu, India, works. For the scrubbing and recovery of process gas SMS Demag uses the tried-and-tested “Baumco CO system” which has been installed in more than 200 installations all over the world. This process provides for the primary gas to be cleaned in a twostage, highefficiency Venturi scrubber. The CO gas is obtained with suppressed combustion of the primary gas. Recovery takes place with the help of a special gas change-over station arranged past the high-efficiency scrubber. From the gas change-over station the cleaned gas is routed into a 50,000-m³ gas holder during operating phases which are rich in energy. The gas recovery plant involves considerable energy cost savings, as the cleaned gas is used in the works instead of fossil fuels.

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JSW Steel Signs MoA with WB Govt. for Steel Plant

Kolkata, Jan 12: In the backdrop of the raging controversy over land acquisition for setting up industries, JSW Steel yesterday entered into a Memorandum of Agreement (MoA) with the West Bengal government, for establishing a 10 million tonne steel plant at Salboni in West Midnapore, at an expenditure of Rs 35,000 crore. Vice-Chairman and Managing Director of JSW steel Sajjan Jindal said at an agreement signing ceremony here that the decision to set up the plant was to honour his late father O P Jindal's commitment to put up a steel plant in West Bengal. Initially, the first phase would include a three million tonne plant, which would be ready within four years from zero date. The investment required was Rs 10,000 crore. JSW steel would float a special purpose joint venture company with the West Bengal Industrial Development Corporation (WBIDC), West Bengal Mineral Development Trading Corporation (WBMDTC), where the steel manufacturer would have 89 per cent stake.

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Price to Stay Stable in Q4

Steel prices for both long and flat products was expected to remain stable during the fourth quarter of the current financial year, Tata Steel Deputy Managing Director T Mukherjee said in Kolkata. "I cannot comment about steel prices for the next one year, but can say prices will stay stable for the next three months," Mukherjee said on the sidelines of a seminar. Demand for both long and flat steel products would be surpassed in the near term, Mukherjee said. He said if the economy continued to grow by eight per cent then additional demand for steel in the domestic market would increase by four million tonne. Though India was a net exporter of steel the gap was reducing, he
said. Mukherjee, speaking about Tata Steel, the country's largest private steel maker, said this year the company was expecting to sell five million tonne of salable steel by the end of the fourth quarter of the current fiscal ending March 2007.

"Our capacity at Jamshedpur plant will go up to seven million tonne by the end of 2007-08 and the effect in the balance sheet will be reflected in 2008-09," Mukherjee said. The total capacity of the Jamshedpur unit would go up to 10 million tonne by 2009-10. Asked about other steel greenfield projects in Orissa and Jharkhand, Mukherjee said that the process for the ventures were moving ahead, but did not divulge details.

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Committee to Monitor Price Movement

The committee, to be headed by Joint Secretary in Steel Ministry, would not only monitor price movements but also formulate strategy regarding future prices and recommend plans with regard to steel production, consumption and trading. Paswan said the state-run steel entities have almost doubled their profitability under his ministry in the last three fiscal. He said the combined profit before tax for these companies stood at Rs 11,569.29 crore in 2005-06 compared to around Rs 5,622.37 crore in 2003-04.

The ministry is also undertaking capacity expansion at the Rashtriya Ispat Nigam Ltd and has earmarked an amount of Rs 8,692 crore to take the annual production to 6.3 million tonnes from the present three million tonnes. The expansion is scheduled to be completed by October 2009. RINLs capacity would be further expanded to 18 million tonnes by 2018 and the company's board has also approved an additional investment of Rs 25,000 crore. Paswan
said the ministry has initiated the process of merging SIIL with NMDC, BRL and MEL with SAIL and KISCO with KIOCL after the expert group headed by ex-Secretary Steel B L Das submitted its recommendations. The merger is expected to be complete during this calendar year. "The Planning Commission has estimated demand for steel to touch a level of 70.34 million tonnes by 2011-12 and a total production of 80.23 million tonnes by then. Given, the 11th plan projections, we are likely to achieve our targets of 110 million tonne production by 2019-20 much earlier," Paswan said.

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Bhilai Steel Gets Okay to Mine Rowghat

The Chhattisgarh government today gave its formal consent to Bhilai Steel Plant (BSP) to mine iron ore in Rowghat. Approval from the ministry of mines came in two days back. The state government is also moving fast to get the MoU finalised for laying the railway line to Rowghat. Now that the state government consent has been obtained, it
remains for the Indian Bureau of Mines (IBM) to put its stamp of approval on the mining plan, which will then be put up with the application for forestry clearance by the ministry of environment and forests (MoEF). Parallel efforts have also been made by BSP to get the other necessary clearances and the entire process is at an advanced stage. Thanking the state Government for its support and initiative, managing director, R Ramaraju said that Bhilai could now hope to begin mining in Rowghat in four to five years' time. "The help of the state government at this crucial juncture for Rowghat will prove to be a lifeline for Bhilai Steel Plant to realise its ambitious growth plan and retain its leadership in the Indian steel industry. This latest development in Rowghat should also bring cheer to the scores of
ancillary industries dependent on Bhilai as well as all stakeholders concerned about the future of Bhilai Steel Plant," he said.
 

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Essar ropes in London firm for brand revamp

The steel-to-telecom conglomerate Essar group has roped in London-based creative and consultancy firm, Start Creative, to create a new brand identity. The group intends to emerge as a consumer-oriented group, shedding its existing heavy industries tag. This move is important as the group intends to acquire the GSM operator, Hutch-Essar, and emerge as a major player in the Indian mobile telephony segment. Moreover, the company is also looking at capitalising on the burgeoning consumer market in India. “The new branding strategy would be unveiled in the next couple of weeks,” a source close to the development said recently. The appointment of a global agency is to bring in a global touch to the group companies. This would make the company compete with international players in all the sectors it has presence in, starting from steel to oil and gas and telecom, he said.

The financial terms of the contract were, however, not disclosed. An Essar spokesperson said, “We keep revisiting our branding strategy. We have no specific comment to offer”. According to an industry analyst, Essar's plans to bid for the 67 per cent stake in telecom sector would propel it to become a customer-oriented group. Essar had floated a three-way creative pitch, and Indian firm Cogito and Italian group Milani took part in ii. Start Creative, which is famous for its Virgin Group branding, won the pitch. BBC, Hertz and COI Communications are other accounts handled by the group. Essar officials were also in talks with global branding majors such as Wolff Olins and FutureBrand, but were dropped as they were “too expensive” for the Indian market.
 

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Tata Steel 9-month output up

Tata Steel has completed the first nine months of the financial year with an all-round increase in hot metal, crude steel production and sales volumes. Hot metal production was at 4.11 million and crude steel production at 3.7 million tonne were both higher than the corresponding period of last year. Saleable steel production at 3.66 million tonne registered a significant increase of 11 per cent The total sales recorded 3.532 million tonne, an increase of 11.70 per cent. The domestic sale of long products has increased by 30 per cent .

The sale of “Tata Tiscon” has increased by 50 per cent and the market share in the rebar segment has increased to nine per cent compared to the corresponding period last financial year. The cumulative volume of Tata Shaktee sold since its brand launch is expected to reach one million Tonne in March 2007. Tata Steel is also gearing up to play a major role in the automotive boom. The domestic automotive market is expected to see a growth of 17- 18 per cent in the current financial year and Tata Steel is set to take the advantage of this boom. Tata Steel's market share in the domestic automotive segment is expected to be 43 per cent in FY07 as against 41per cent in FY06. In terms of volume, this would translate to increase in sales to approximately 0.85 million tonne as against 0.67 million tonne in FY06, a growth of 29 per cent.
 

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ABB wins Rs 250 cr JSW Steel contract

ABB has announced that ABB India has been awarded orders worth around Rs 250 crore to provide turnkey solutions and a range of power and automation products to the JSW group for its steel and power plant expansions in Bellary, Vasind and Salem. JSW is enhancing its steel capacity from 3.8 to 6.8 mtpa (million tonnes per annum) supported by a 2x300 MW power generation capability. According to a statement from ABB, its scope of supply includes substation equipment, HT machines, transformers, SCADA (Supervisory Control and Data Acquisition), protection and control systems as well as MV (medium voltage) and LV (low voltage) switchgear. ABB's power solutions will serve the needs of JSW's steel plants, enabling the surplus power to be fed into the 400 kv grid with the control and monitoring equipment to help manage the distribution network.

ABB will also provide process automation for the steel plant including plate-mill drives to ensure energy efficiency and reliability across the production chain. The project will be completed in phases and is expected to culminate by around mid 2008. “We are proud of our long association with JSW and delighted to be an integral part of their visionary growth. ABB remains committed to facilitating productivity and efficiency at JSW's globally acknowledged plants through state-of-the-art power and automation technologies,” said Ravi Uppal, vice-chairman and MD, ABB India.
 

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Record output by Rourkela Steel

For the first time since its inception, Rourkela Steel Plant (RSP), a unit of Steel Authority of India Limited (SAIL), surpassed the 2 million tonne (MT) mark in hot metal production in 2006. The steel plant produced 2.16 MT of hot metal from its Blast Furnaces (BFs), 2.01 MT of crude steel from Steel Melting Shops (SMS), 1.98 MT of saleable steel from the finishing mills and 1.97 MT dispatch of steel during the calendar year. This represented 108 per cent, 106 per cent and 119 per cent capacity utilisation for the concerned units while on a comparative scale the figures were higher by 27 per cent, 26 per cent and 29 per cent respectively vis-à-vis the performance of 2005.

RSP has concluded the calendar year with a record December output of 3,01,750 tonnes of sinter, 1,93,098 tonnes of hot metal, 1,83,269 tonnes of crude steel, 1,84,806 tonnes of saleable steel and dispatch of 1,88,364 tonnes of steel. This was by far the best ever December performance by the company since inception. RSP has also recorded all time high output figures for any April-December period in major areas of production. While sinter output reached 2.33 million tonnes (MT), hot metal crossed 1.62 MT, crude steel surpassed 1.51 MT, saleable steel touched 1.47 MT and dispatch of steel went past 1.44 MT. This represented growth between 31 per cent and 36 per cent over the April-December period of 2005-06. Similarly, the capacity utilisation of the concerned units went up in the range of 100 to 117 per cent.

During this period the plant achieved all time high performance in the production of finished products like plates from plate mill, hot rolled coils (for sale) and silicon steel. Besides, RSP has posted best ever figures in techno-economic parameters like coal to hot metal ratio in the BFs, lining life in LD converters in SMS besides specific energy consumption in crude steel production. This has contributed significantly to bringing down production cost and enhancing profitability. Meanwhile, RSP hopes to repeat this feat of surpassing the annual rated capacity of 2 million tonnes of hot metal, achieved for the first time in a calendar year, during the current fiscal as well. This is in spite of the fact that the coke ovens battery no. 4 has been shut down on December 31, 2006, in compliance to the directives of the Supreme Court.
 

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Tata Steel's Kalinganagar project on track : Irani

Despite vehement protests from political and social activists over acquiring land, the Tatas are confident of going ahead with the setting up of the 6 million tonne steel plant at Kalinganagar shortly. Speaking to reporters after delivering Nalco's Foundation Day lecture Tata Group of Industries Director J J Irani said orders for procuring 25 per cent of the equipments for setting up the steel plant have already been placed. "It is now for the government to hand over mines for the supply of ores to the plant. The process of acquiring the land for the project is over and we are confident of starting work as soon we get the required clearances from the government," Irani pointed out.

The project would involve initial investment of Rs 15,000 crore. Meanwhile, only a few days ago political and social activists had vowed to stop the Tatas from going ahead with the project. Currently, the bone of contention was the rehabilitation of displaced persons. On January 2, protests took place here to commemorate the anniversary of the firing at the Kalinganagar project site that left 13 dead of whom one was a policeman. Irani, however, preferred to remain silent over the Tata Motors project at Singur in West Bengal. He brushed aside a query on the issue, pointing out it was fully in the domain of Tata Motors and that he had nothing to say about it.

Delivering Nalco's Foundation Lecture, Irani stressed the need for a corporate trilogy in which the workers, the government and the industry would act in tandem for future industrial development. He said as the management would have to play a responsible role together with the unions the government will have to behave in a fashion that both the parties are working for a common purpose. According to Irani, industries were the temples of development. He said, 200 years ago Indian industry enjoyed a 20 per cent share of world trade which had slid over the years and in 1991, had come down to 0.6 per cent.
 

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Govt Sets up Steel Price Monitoring Committee for price stabilization

The Government recently announced that steel prices would be monitored continuously with a view to keep a check on private producers from raising prices artificially. "We have set up a joint public-private Steel Price Monitoring Committee (SPMC) to monitor price movements of various steel products so that small consumers could get steel at reasonable prices," Steel Minister Ram Vilas Paswan told reporters. He, however, emphasised that this was not to regulate steel prices. "PSUs control one-third of steel supply and they come under pressure always to reduce prices, while the private players cannot be checked." In the process, even if PSUs reduce prices the consumers do not get benefit as the private sector accounts for two-third of the supply. "We have now included private players in the committee so that a collective decision on prices could be taken and all have agreed to keep the steel prices stable," Paswan said. The committee will work as an interface between producers and consumers to stabilise the prices. This is not the first time that government started monitoring steel prices, even the previous NDA government had threatened to ban exports to enhance supply in the domestic market to stabilise prices. Monitoring steel prices also assumes significance in the wake of rising inflation.
 

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Burnpur steel plant expansion plan faces local opposition

It appears that Singur has lent voice to all protests over land acquisition, leaving the West Bengal government more on hand than just Nandigram. One of Singur's manifestations is being felt in Burnpur in West Bengal, where IISCO Steel Plant of Steel Authority of India Ltd (SAIL) is drawing flak from displaced villagers over the additional land required for its Rs 9,600 crore modernisation and expansion programme. The project happens to be the largest one in the SAIL's planned Rs 42,000 crore corporate expansion programme. A writ petition has been filed by displaced villagers in the Calcutta High Court and is expected to come up for hearing any day, the moot point being inadequate compensation and valuation.

The additional land of 305 acres includes four mouzas of Purshottampur, Koilapur, Hirapur and Lakrasota. Sources said, the maximum resistance was from villagers of Purshottampur. Nilotpal Roy, managing director IISCO Steel Plant said, the land belongs to IISCO and there was no basis for the case. Ironically SAIL got the possession certificate of the land in 1989 but, due to the uncertainty facing the IISCO did not take possession. A writ petition had been filed by villagers even when the possession certificate was issued in 1989, but was dismissed in 1999. The petition was for jobs. Roy said, a revaluation had been done and the additional amount paid to the West Bengal government. "An amount of Rs 39 crore has been paid and we have also started work on the land," he said. According to sources the amount was in the process of being disbursed. The district magistrate and the local CPI(M) was discussing the issue with the villagers. Chief minister, Buddhadeb Bhattcharjee is not brushing it aside, either. He recently said that land acquisition for the IISCO project would be through a process of discussion with the people. One of the main arguments being given to the villagers was that the modernisation and expansion of the plant would bring a fresh lease of life to Burnpur.
 

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Tribals Oppose New Steel Plants in Jharkhand

Expressing their opposition to greenfield steel plants proposed to be set up by two industrial groups in Jharkhand's East Singhbhum district, tribal groups staged a protest here and resolved they would not allow "a repeat of Nandigram" in the state. Led by heads of about 30 villages in Potaka block, the tribals, including children and women, brandished bows and arrows and shouted slogans like "Madhu Koda ki sarkar, hosh mein aao" (Madhu Koda government, please come to your senses) and "Jindal, Mittal ko bhagao" (Drive away Jindal and Mittal) during the protest outside the deputy commissioner's office. The tribals are opposed to the proposed projects of Jindal and Bhusan business groups. They demanded immediate cancellation of memoranda of understanding (MoUs) signed by the state government with prospective investors, immediate halt to the identification of lands for the proposed plants, proper arrangements for irrigation facilities, implementation of the Right To Information Act and action against officials
"violating provisions". One of the protestors, Charoon Murmu of Majhi Paragana Mahal in Potka block, said the Jharkhand government was deliberately trying to forcibly acquire tribal lands and this "unconstitutional act" will lead to Kalinganagar and Nandigram -like situations.

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New Steel Firm to Creat 65pc Jobs for Baharainis

At least 65 per cent of workers at the new United Stainless Steel Company (USCO) in Hidd will be Bahraini, it was announced yesterday."Bahrainis even now account for 65 per cent of our 61 employees, but more recruitment is on the way and we expect to maintain this level throughout," said chief executive officer Peter Wildbore.He was speaking during a ceremony at the Bahrain Ritz-Carlton Hotel and Spa marking a $153 million Syndicated Debt Financing for the company.Bahrain-based Arab Banking Corporation (ABC) is the sole underwriter, book runner and facility and security agent for the facility. Mr Wildbore said the building of the new $233m plant was complete. "We will start off with a production capacity of 90,000 tonnes per annum (tpa) but hope to double that with the setting
up of another mill in the near future," he said. "We commissioned a market survey which has forecast there will be great demand for rolled steel in the future."

Future plans include the possibility of installing a line to produce bright annealed (heat-strengthened) material, which is important within the regional market and would extend the company's product range, said Mr Wildbore. He said the company initially proposed to sell around 25,000 tpa of steel in its target markets in the region, in the first year of production. The balance would be sold elsewhere in the world market. The company aims to be a world-class mill and will aim to stimulate growth in downstream stainless manufacturing in the Gulf region," said Mr Wildbore. "This would establish a cluster of stainless businesses in Bahrain and elsewhere," he said. Mr Wildbore said the world demand for cold rolled stainless steel was expected to increase substantially, particularly in the Middle East. "The Middle East is expected to grow at a rate of nine pc up to 2012, which is well over the world average of 4.5pc," he said.

The ceremony was attended by USCO's Board of Directors, senior management and representatives from the syndicate banks. The event also included a tour of the USCO site facilities. Kuwait-based Gulf Investment Corporation (GIC) is the initiator of USCO and one of its major shareholders. GIC chief executive officer Hisham Al Razzuqi said it was particularly interested in initiating and participating in viable regional projects that add value to the economy, enhance employment opportunities for the national work force and give adequate returns to investors. ABC president and chief executive Ghazi Abdul-Jawad announced that the bank had been awarded the sole mandate to arrange and underwrite the $555 million financing for the expansion of the existing iron ore pelletising plant owned by Gulf Industrial Investment Company, which is also based in the Hidd Industrial Area. GIIC is a wholly owned subsidiary of the Gulf Investment Corporation (GIC), Kuwait. The syndication also received strong support from the regional bank market.

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Darvesh to Setup Dh2b Aluminium Plant in DIC

The Dubai-based Darvesh Group yesterday announced a Dh2 billion aluminium processing project that will be built at the Dubai Industrial City. Announcing the three-phased project, billed as the largest aluminium processing plant in the world with a capacity of 135,000 tonnes, Ahsan Darvesh, Executive Director of the diversified group, said the first phase of the plant would be commissioned in the first quarter of 2008. Work on the project will commence in June this year.He said the aluminium processing plant, Nova Aluminium, will be the first of its kind in the UAE.

The plant, part of Nova Industries, will process aluminium ingots sourced from major regional smelters and manufacture end-user products including foil for a wide range of applications. In the first phase, the plant will have a capacity of 30,000 tonnes. The second phase of the project will boost capacity by 45,000 tonnes. When the 60,000-tonne third phase will be ready by 2010, Nova plant will emerge as the largest aluminium processing facility in the world. Currently in the Gulf, Bahrain has an aluminium processing plant with a capacity of 20,000 tonnes.

He said aluminium ingots for the plant will be sourced from Dubai's Dubal, or from neighbouring countries including Bahrain and Oman. The exclusive technology contract for the project was signed yesterday with Germany's Achenbach on the sidelines of Arabplast exhibition which is under way at the Dubai International Convention and Exhibition Centre. The group's Nova Industries has another manufacturing unit for producing paper cores, stretch
film, blown film, shrink film, adhesive tapes and cast polyfilm.

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ABC to Raise $555m for Steel Plant Expansion - Bahrain

Bahrain's steel industry received a major boost recently when it was announced that Arab Banking Corporation (ABC) has been mandated to underwrite a $555 million financing facility for Gulf Industrial Investment Company (GIIC). The cash will help finance GIIC plans to more than double the output of its iron ore pelletising plant at Hidd Industrial Estate and carry out major infrastructure work. Initially the plant will be upgraded to increase production of iron ore pellets from the current 4.6 million tons capacity to 5 million tons in a project which will cost $15 million and should be completed by the end of this year. The company then plans to build a second pelletising plant along side the existing facility with an additional capacity of 6 million tons a year.

Two international contractors, Kobe Steel and Siemens have been short-listed for the work which will include stockyard and jetty extensions and should be completed towards the end of 2009. In line with the massive expansion, the company has signed a 20 year contract with MMX of Brazil for the supply of 6.5 million tons of iron a year, with an option to increase this by a further 6.5 million tons in 2009. Dr Ali Basdag, Chief Executive Officer of GIIC, said steel consumption in the Middle east has been growing at a faster pace than production, driven by a boom in infrastructure and real estate. Growth in demand for pellets was estimated to rise by 17.5 million tons a year between 2006 and the end of 2008 and then increase by a further 10.4 million a year between 2008 and 2012.

The announcement was made at a commemorative ceremony yesterday to mark ABC's successful syndicated debt financing of $153 million for United Stainless Steel Company (USCO). ABC was the sole underwriter and book runner of the facility which will be used to partially finance the construction and operation of a 90,000 tons per annum cold rolled stainless steel mill in the Hidd Industrial Area. USCO will be the first cold rolled stainless steel producer in the region.Production is scheduled to start in the second quarter of this year. ABC raised the $153 million with a syndicate of regional banks but expects to have to include global banks in its efforts to raise $555 million for the
GIIC expansion.

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El-Fouladh to Increase Capacity Upto 200,000 Tons

Societe Tunisienne D'industrie De L'acier - El-Fouladh has signed a contract with Concast company for constructing a second electric furnace in the company with an annual production capacity of up to 100 thousand tons. It is expected that this furnace will be operated in the last quarter of 2007. The company had already signed a contract with the same company for increasing the production capacity of the existing electric furnace from 65000 tons up to 100 thousand tons. The expansion project is expected to be put into the production stage in March 2007. Besides, the company had already re-operated the wire rolling plant in August 2005 after a stop taking place in November 2002. It is the only plant producing 6mm in Tunisia, increasing thereby the company's actual production in 2006.

Furthermore, the company's total production during the first nine months of this year amounted to 120559 tons against 87700 tons during the same period of 2005, i.e., up by 37%. The total sales of the company to the domestic market during the first nine months of this year amounted to 202456 tons against 182860 tons during the same period of 2005, i.e., up by 10.7%. All the company's production goes to the domestic market. A part of the requirements of the domestic market is imported from the world market to meet the increasing demand in this market.

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New Steel Factory in Jizan to Top 1MT in Production

King Abdullah laid, in 4 November 2006, the corner stone for the first phase of a new South Steel Factory in Jizan, which is owned by Trans Kingdom for Investment company (TKI) with an annual production capacity exceeding one million tons of steel ingots and bars. The total cost of the first phase is about SR1 billion. The TKI will soon start civil works at the project that covers an area of one million square meters and is designed with the most modern international specifications. The factory will meet the steel needs of the entire southern region and its excess production will be exported to nearby countries including Yemen, which is just around 140 km away, and African countries including Djibouti, Eritrea and Ethiopia.

The first phase is considered to be part of a series of many stages with investments expected to exceed SR3 billion. Currently, the company is negotiating with a number of international strategic partners to participate in various stages of the project. A partner is expected to be selected in due course. The factory is expected to positively impact the national economy as much as the Jizan area. The company is establishing a 'Training center' to train more than 400 workers from the area in technology and administration. It earlier signed a contract with Corus Consulting, which is part of the Corus Group, a giant European entity, for the preparation of engineering designs and documents required for the import of specialized equipment for iron ore processing in Jizan. This factory will cover the needs of the entire southern region of the Kingdom and export its excess production to Yemen and African countries. This is considered to be one of the biggest in the private sector in the area and will have a positive impact on Jizan's investment program and help create job opportunities locally.

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Steel Smuggled into Indonesia Reaches US$1 Bln. Per Annum

About one billion US dollar worth of steel products which could have been produced at home is smuggled into Indonesia annually, Director General for Metal Textile Machine Industry Anshari Bukhari said in Bogor, West Java, on Sunday. He said that the government learnt the illegal import of steel after they saw the difference of data on the import of steel at the Central Bureau of Statistics (BPS) and on export of the products to Indonesia by producing countries.

“Data obtained from exporting countries indicated that hot-rolled coil steel entering Indonesia reached some two billion dollars but our import data on the product at the BPS showed only 900 million dollars,” he said. He said that the steel products could have entered illegally through various ports without or with fake documents. “They declared lower prices then they should had been so that they paid only a small portion of import duties”, he added.

At present, steel import duty for HS-72 steel type (hot rolled coil and its down stream products) stands at between 7.5 and 12.5 percent. He said that his side had so far cooperated with the relevant agencies, particularly the Customs and Excise office, to prevent the entry into the country of illegal steel products which could hinder the state and local industries. “We have had cooperation with the Customs and Excise office to supervise intensively steel products which have been included in the SNI national standardization,” he said. The director general also said that a data base on the price of steel would also be installed so that it could be monitored if there was an import price lower than that of the data base. “If there is a tip that certain steel is imported at a lower price, the importer concerned would be fined with a surcharge,” he added.

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Japan & Brazil Come Together for Iron Ore

Nippon Steel, the world's second-biggest steelmaker by output, and Companhia Vale do Rio Doce, the Brazilian mining company, yesterday said they were considering jointly developing coal and iron ore projects, writes Mariko Sanchanta in Tokyo. The decision emphasises Nippon Steel's push this year to forge international alliances in the wake of consolidation in the industry, which had been sparked by Mittal Steel's take over of Arcelor. Increased competition from China the world's biggest buyer of raw materials has increased pressure on Japanese steelmakers to form long-term contracts with suppliers.

Nippon Steel and CVRD said yesterday they also intended to increase co-operation with Nibrasco and MBR, two jointly held companies. The former manufacturers iron pellets in Brazil, and is 25 percent held by Nippon Steel and 51 percent held by CVRD. MBR supplies Nippon Steel with iron ore. The agreement follows Nippon Steel's agreement with Posco, the world's third-largest steelmaker by output. The two companies are set to jointly negotiate
iron ore prices this year for the first time in an effort to increase their purchasing power. The unparalleled deal between the Japanese and South Korean groups highlights the fact that Japan has ceded negotiating power to China, now the world's biggest buyer of raw materials. China is poised to lead the negotiations for benchmark prices for 2007.

Iron ore prices have risen substantially in the last few years amid tight supplies because of strong demand from China. Most analysts forecast a rise of at least 5 percent in 2007 and some even forecast a rise of at least 5 percent in 2007 and some even forecast a double-digit increase. Two years ago, Nippon Steel announced a long-term pact with Rio Tinto to secure stable raw material supplies to help the Japanese steelmaker meet surging demand from neighbouring China.

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Essar Plans RM1.8B Indonesia Steel Factory
 

 PT Essar Indonesia, a member of India's Essar Group, plans to invest US$500 million (RM1.8 billion) to build a steel factory in Indonesia to strengthen its industry presence there. “Essar plans to build a pellet factory with a production capacity of about 2 million tonnes per annum,” Bisnis Indonesia quoted Ansari Bukhari, a director general at the industry ministry, as saying. “This means they will be entering the country's upstream industry and competing directly with Krakatau Steel,” he added. Krakatau Steel is Indonesia's state-owned steel maker. Essar Indonesia is
an affiliate company of Essar Steel Ltd. Bisnis Indonesia said Essar's decision to set up its own plant came after it failed to form an alliance with Krakatau Steel. Essar Indonesia began commercial operations in 1997 and is one of the biggest producers of cold rolled steel in the private sector of Indonesia. It has a rolling capacity of 400,000 tonnes a year.

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Vietnam Revokes Tax Waiver on Filipino Steel Import

Over 23,880 tons worth almost $13 million had been shipped in by the importers, apparently ASEAN-origin and with the C/O (certificate of origin) Form D. This certificate is to show that a product has 40% ASEAN-made content which qualifies it for tax-free import within the Southeast Asian bloc. But Uong Si Hong, vice head of the Ho Chi Minh City customs department, said the steel consignment would be taxed over VND15 billion (US$937,500) because of discrepancies in the Form D certificates. Though issued by the Philippines' customs, he said, the reference code on the certificates had only six or seven digits instead of the required 12. An official from Vietnam Steel Association admitted the products failed to meet the 40 percent stipulation since the Philippines could not produce hot rolled steel (from which cold rolled steel is made). It had to import it from India. He also admitted that Malaysia did not waive tax on this product. Malaysia and the Philippines are both ASEAN members, as is Vietnam. The customs
department said it would re-inspect all Philippines-sourced cold rolled steel for fresh tax assessment.

 

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World Steel Output Jumps 9.4% in 2006

World steel production is estimated to have jumped 9.4% to cross 1.21 billion tonne in calender 2006, against 1.1 billion tonne recorded in 2005. With a production of 421.33 mt, China's dominance of world steel production was complete. Output in that country is expected to have risen by a whopping 19.4% against 352.92 mt in 2005. The sheer scale and volume of China's steel output also led Asia to the top of the pile in the global steel production sweepstakes. Asia saw an impressive 13.8% hike in production levels to 648.58 million tonnes (mt) in 2006, as per estimates made by Brussels-based International Iron & Steel Institute (IISI), which compiles figures from 62 steel producing countries that report to it.

Asia was followed by European Union, where production grew by a substantial 5.8% to cross 197.9 mt, while production in North America is expected to go up by 4.9% to touch 132 mt in 2006. The two regions were followed by Commonwealth of Independent States (CIS) where production is likely to grow by 5.2% to 118.7 mt, last year.
Whereas South America, Middle East and Oceania are likely to register marginal increase, only Africa is slated to post reduction in crude steel output. IISI made these estimates by assuming the level of crude steel output in December 2006 at levels similar to that of November 2006.

The share of Asia's crude steel production in 2006 is estimated to reach 53.3% against 51.2% in 2005, resulting in reduction in share for all other regions. In terms of country-wise production, India would be at 7th position in 2006 with the country's production estimated to grow by 11.5% to reach 42.4 mt, against a production of 38.09 mt in 2005, the IISI said. The list for top steelmakers of 2006 is yet to come, but is going to have a big difference over 2005, as Arcelor Mittal is slated to take the first spot with a production of more than 109.7 million tonnes or may be bit more with a gap of about 80 million tonnes between it and second spot holder Nippon Steel.

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American Steel Production Rises

Domestic steelmakers of America saw their weekly output rise from the previous seven days, according to data released Monday by an industry group. Production among domestic steelmakers was about 1.79 million net tons for the week ended Jan. 6. That was up about 9.3 percent from the 1.63 million net tons produced for the week ending Dec. 30, according to the American Iron and Steel Institute. In the Pittsburgh/Youngstown, Ohio, district, steel
companies produced 193,000 net tons for the week ended Jan. 6, up from 170,000 net tons the previous week. AISI is a Washington, D.C.-based nonprofit association of North American companies involved in the iron and steel industry. The organization's data is based on reports from companies representing about 75 percent of the domestic industry's raw steel capacity.

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Midrex Commissions Nu-Iron Plant in Trinidad

Midrex Technologies, Inc. and Nucor Corporation have announced that the newly relocated and expanded Nu-Iron direct reduction plant in Point Lisas, Trinidad has been commissioned. Originally owned and operated by American Iron Reduction in Convent, LA, USA, the Nu-Iron plant started heat-up on December 5, 2006, and commenced producing cold DRI on December 30. The plant increased production from 80 metric tons per hour (tph) to 200 tph in six days. The Performance Guarantee Testing began on January 8, 2007, and was successfully completed on January 14.

Midrex was contracted to undertake the upgrading of the core plant and also provide field supervision for erection and commissioning. The principal changes were: extension of reformer to 17 bays, addition of a fifth process gas compressor, oxide coating, and oxygen injection. “This is one of the quickest plant ramp-ups from heat-up to full production and performance guarantee testing,” according to Midrex. “The plant was very stable during the guarantee period and it outperformed the performance guarantee parameters. Nu-Iron is now in the league of MIDREX MEGAMOD® owners and we welcome them to the Midrex family.” The Nu-Iron Plant is a natural gas-based MIDREX MEGAMOD® using technology licensed by Kobe Steel, Ltd. to produce a product known as direct reduced iron (DRI).

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Analyst Sees Uptick in Steel Pricing

Analyst Mike Willemse at CIBC World Markets believes hotrolled sheet prices have stabilized in the $550-$500/ton range. Since he believes that “steel sector fundamentals are likely to improve throughout the first half of this year,” he projects hot-rolled sheet at a top of $600/ton over the next few months. Although steel prices have stabilized, “average prices are likely to be down in the first quarter relative to the fourth quarter,” he acknowledges. Still, his price forecast is more bullish than the recent Purchasingdata.com outlook of a $495 average in the first quarter versus $597 in the final quarter of 2006. Purchasingdata.com, which suggests a 6% decline for carbon and alloy steel in 2007 prices when compared with 2006 transaction levels, is heavily weighted toward buyers' viewswhich are downright bearish since they are expecting a big influx of low-priced imports.

Not so bearish is the CIBC World Markets outlook.“While declining service center inventories throughout the first half should lead to gradual price increases for sheet products,” Willemse writes to clients this week, “we do not believe sheet prices will increase beyond $600/ton.” Reason: Steel producers would likely be concerned over attracting a surge in imports if prices rise too high, “as had occurred in mid-2006 when sheet prices approached $650/ton.”

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China’s Iron Ore Import Expects to Hit 355mm Tons in 07

In 2006, China's iron ore import was amounted to 325 million tons in total and the figure is expected to hit 355 million this year, said China Iron and Steel Association (CISA). As the largest iron ore consumer in the world, the nation's demand of iron ore still keeps increasing. As is well known that the annual iron ore price negotiation with the top three iron ore suppliers: BHP Billiton, Rio Tinto and Companhia Vale do Rio Doce (CVRD) has closed. It seems that all sides are satisfied with the 9.5% price increase final result. Baosteel Group, China's largest steel maker, represented China's steel industry in negotiations with the miners. However, the final result shows that China's passive position in the negotiation as well as the top three iron ore suppliers' monopoly positions in the world are maintained as usual.

Worthington 2Q profit drops sharply as demand for steel processing slumps Metal processor Worthington Industries Inc. said that fiscal second-quarter profit fell 31 percent as demand for steel processing and metal framing weakened. Net income in the three months ended Nov. 30 fell to $26.9 million, or 31 cents per share, from $39 million, or 44 cents per share, in the year-ago period. The year-ago period included a tax gain of 4 cents per share. The latest quarter's result fell short of expectations on Wall Street, where analysts polled by Thomson Financial were looking for 39 cents per share. Sales rose 4 percent to $729.3 million from $699.5 million, but were lower than the
Street's estimate of $782.5 million. Steel processing sales rose 3 percent because of an acquisition, but operating income fell as volume sales dropped 14 percent. The company said the steel processing and metal frame units will “likely generate losses early in the third quarter due to a combination of higher priced inventory and lower volumes.”
Worthington shares fell $1.05, or 5.3 percent, to $18.63 in morning trading on the New York Stock Exchange.

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Steel Prices Cut Automaker’s Profits in US

The chief executive of Nissan Motor, Carlos Ghosn, said rising steel prices would hurt carmakers' profits in 2007, adding to pressure on earnings as the company fails to meet sales targets for the United States and Japan. "Steel makers are asking for another price increase in 2007," Ghosn said in an interview in Detroit on Sunday. That will cause "a deterioration of the profitability of the industry as a whole," he said.

Nissan's first-half operating profit fell for the first time in eight years as the second-biggest Japanese automaker paid more for steel and other commodities. The company said Sunday it would miss sales targets this fiscal year in its two biggest markets because of a lack of new models. “An increase in commodity prices will continue to be a burden on the automakers in 2007 and would hurt cost reduction efforts," said Atsushi Osa, a fund manager at Sumitomo Mitsui Asset Management in Tokyo. "There will be a limit to what level automakers can absorb the cost gains.”

Companhia Vale do Rio Doce, the world's largest iron ore exporter, raised prices on shipments to Posco, the largest South Korean steel maker, by 9.5 percent for 2007. Last year, Vale do Rio Doce, which usually sets the benchmark price, won a 19 percent price increase for iron ore.

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